MORE POWER IN PRODUCTION
Our production technology services always aim to increase the efficiency of production. This can be done by increasing the automation rate or by developing tools. Better tools produce better results, and this is important to users.
Comatec makes production technology even more efficient and affordable and improves its quality. When it comes to serial production, it is important to have the most suitable tools and equipment for each specific form of production. Correct tools develop much more than just efficiency. Investments made in safe, purposeful and ergonomic production equipment are also reflected in the wellbeing of employees. By working correctly using high-quality tools, it is possible to have an impact on working postures and methods and, therefore, on the overall health of employees.
Together with our customers, we have carried out a number of projects where we have been in charge of tool design, the development of production processes and the preparation of instructions. We can provide you with tools following the turnkey principle by using our extensive partnership network.
Examples of our services related to production technology:
- Operational descriptions
- Mechanical design
- Automation design
- Motion analysis
- Actuator selections
- Documentation: installation, welding and assembly instructions
- Deployment monitoring and training
Our experience covers the requirements of a number of industrial fields and the understanding of production. Tools can be manual or automatic, or a combination of the two.
- Welding jigs
- Installation jigs
- Assembly jigs
- Conveyors for material or objects
We offer control solutions tailored to machine manufacturers and OEM solutions on the basis of our own control system or those of our customers. Most of our control applications are based on our MXC-6 multi-axis controller. In projects, we can be the supplier of a single specific section, or we can deliver the entire project following the turnkey principle – whether the project involves an OEM delivery to a machine manufacturer or the modernisation of an existing machine or system.
Individually tailored solutions
Applications associated with machine and machine tool automation and robotics are often customer-specific. Their design starts from the production and qualitative requirements set for the specific machinery. In addition to regular system and application design, machine automation applications require that the mechanical operation and dynamics of the machine are analysed and also that the machine is modelled mathematically. In addition, mechanical design is an integral part of the automation design process.
Updating the automation systems of existing machinery comprises an important part of our operations. It extends the service life of machines and significantly improves their functionality and efficiency. Examples of applications in which modernisation has noticeably increased machine accuracy include roll grinding in the paper industry and heavy-duty trimming presses.
- Roll grinding control
- Lathe control
- Measurement systems for balancing machines
- Trimming machine control up to 4,000 tons
- Control and data collection systems for test calenders
Specialised machine design
We have carried out a number of specialised machine design projects for demanding applications following the turnkey principle.
- Portal and articulated robot control
- X-Y table control
- 3D cutting head control for water jet cutting
- Multi-axis measuring devices and their control
- Water jet cutters for paper track trims
- Control of robotised production processes for circuit boards
- Online measuring devices for sheet thicknesses
Our services are based on the identification of customer needs and resulting system specifications, covering the implementation architecture, hardware solutions and functional automation descriptions.
- Official regulations
- Machine directive EC/EN